No 3 (2019)

Full Issue

THE STUDY OF POWER CHARACTERISTICS OF ADAPTIVE MAGNETIC DAMPER

Kozhukhov E.A., Petrovsky E.A., Bashmur K.A.

Abstract

The paper deals with the problem of imbalance of a working element of high-speed technological devices, in particular, centrifugal units. The current trend in the development of technological devices is productivity improvement. The increase in the number of operating characteristics of the devices can be achieved through various ways: from the development of new types of devices and modernization of the existing ones to the improvement of frequency characteristics. Therefore, the issue of damping, which improves the reliability of technological machines, becomes more relevant in current technology. The study identified the most dangerous types of vibrations leading to the considerable damage of a working wheel. Based on the analysis of various axial vibrations influence on a working wheel, the authors proposed the way to eliminate vibrations using an adaptive damper. Axial vibration dampers working on permanent magnets have the following technical advantages over the mechanical dampers: relative high lifting capacity, high rotational speeds at high temperatures, no need for working fluid supply, etc. Magnetic dampers can operate at super high frequencies (more than 9000 r/min), therefore, it is necessary to study their work in the conditions close to limiting ones. The design adaptability is in the application of rubber-metal material, due to which the elastic force arises. The authors consider an integrated approach to damping: the force of magnetic interaction acts together with the elastic force. The aim of the paper is to determine the interrelations of key power characteristics. One of the necessary criteria of any system is its stability, which is evaluated in the paper using L.M. Lyapunov’s criterion. The paper presents the main results in the form of mathematical dependencies of a theoretical model.
Frontier Materials & Technologies. 2019;(3):8-14
pages 8-14 views

THERMODYNAMIC ANALYSIS OF THE SOLUTION SELF-PROPAGATING HIGH-TEMPERATURE SYNTHESIS OF COPPER AND COPPER OXIDE NANOPARTICLES

Moiseev N.V., Novikov V.A., Amosov A.P.

Abstract

Nanostructured copper and its oxides (I) Cu2O and (II) CuO are the advanced materials for wide application in various fields of industry and engineering. Among a wide range of the existing techniques of their production, the method of the solution self-propagating high-temperature synthesis (SHS-S) is distinguished due to its technical and economic efficiency. It is based on the combustion of a mixture of reagents of highly exothermic oxidation-reduction reactions in a solution. The paper presents the results of the newly conducted thermodynamic analysis of the reaction of an oxidizer - copper nitrate Cu(NO3)2 and a reducing agent (fuel) - urea CO(NH2)2 dissolved in distilled water. The authors formulated the general stoichiometric equation of an oxidation-reduction reaction and selected the conditions to carry out the thermodynamic analysis. The application of the THERMO computer program allowed calculating the adiabatic temperature and the reaction products compositions depending on the fuel/oxidizer ratio in the reagents mixture determined by the value of known criterion φ and the presence of the external molecular oxygen in the reaction zone; and specifying the conditions of an oxidation-reduction reaction in the mode of volume SCS with the formation of nanoparticles of copper and copper oxides (II) CuO and (I) Cu2O. In the case of fuel-poor mixtures of reagents ( φ ≤1), the amount of the internal molecular oxygen in the mixture composition is plenty for the complete fuel oxidation and the formation of copper oxide CuO. In the case of the fuel-rich mixtures ( φ ≥1), the existence or absence of the external gaseous oxygen in the reaction zone has the crucial significance: at its stoichiometric content, gaseous medium is an oxidative one and the SHS-S reaction causes the formation of copper oxide CuO; with the absence of the external molecular oxygen, gaseous medium is a reductive one and the SHS-S causes the synthesis of pure copper.
Frontier Materials & Technologies. 2019;(3):15-22
pages 15-22 views

THE INFLUENCE OF STRAIN-INDUCED DEFECTS ON PHASE AND ELEMENTAL COMPOSITION OF HARDENED SURFACE LAYERS OF AUSTENITIC STAINLESS STEEL FORMED DURING ION-PLASMA TREATMENT

Moskvina V.A., Astafurova E.G., Ramazanov K.N., Maier G.G., Astafurov S.V., Panchenko M.Y., Melnikov E.V., Zagibalova E.A.

Abstract

Austenitic stainless steels are demanded alloys in modern industry due to their physical and mechanical characteristics. Concurrently, they are not devoid of weaknesses - strength properties do not meet the performance requirements for their use in the manufacture of essential components. One of progressing way to solve this problem is ion-plasma saturation with interstitials (nitrogen and carbon) of materials surface. In this paper, authors investigated the influence of pre-deformation microstructure with different density of deformation-associated defects on phase and elemental composition of surface layers formed during ion-plasma treatment in stable austenitic stainless steel (316L-type). It was shown that thermal-mechanical treatment in two regimes facilities to the formation of grain-subgrain structure submicrometer scale in specimens, in which main differences lie in the density of deformation defects and fraction of low-angle boundaries. It has been shown that during ion-plasma treatment in the mixture of gases (Ar + N2 + C2H2) at 540 °С (12 hours) of stable austenitic stainless 316L-type steel independently of initial microstructure (deformation-induced grain-subgrain with high density of defects or annealed grain-subgrain) in specimens surface layers with the same phase compositions were formed - supersaturated with nitrogen and carbon austenite and ferrite (Fe-γN, C and Fe-αN, C), nitrides and carbonitrides Cr(N, C), Fe4(N, C). The high density of non-equilibrium crystal defects promoted to the intensive saturation of the surface layers with nitrogen and carbon in austenitic stainless steel. The developed defective grain-subgrain structure in specimens contributes accumulation of interstitials (nitrogen and carbon) during ion-plasma treatment in the surface layer (≈ 5 μm) and suppression of bulk diffusion of carbon compared to the annealed grain-subgrain structure. The experimental results provide support for significant role of deformation-assisted well-developed microstructure in accumulation and bulk diffusion of interstitials under ion-plasma treatment of austenitic stainless steel.
Frontier Materials & Technologies. 2019;(3):23-32
pages 23-32 views

IDENTIFICATION OF FATIGUE CRACK ZONES IN VERY HIGH CYCLE FATIGUED 42CrMo4 STEEL WITH THE USE OF QUANTITATIVE FRACTOGRAPHY

Seleznev M.N., Merson E.D.

Abstract

Very high cycle fatigue (VHCF) is fatigue caused by the growth of an internal fatigue crack in materials under stresses below the standard fatigue limit and number of cycles beyond 107. The fracture surface of steels and alloys after VHCF can be divided into distinct zones, such as the fine granular area (FGA) and the so-called “fisheye”. Differences in the morphology of the crack surface can be numerically estimated by the roughness parameter. Murakami Y. et al. showed that the magnitude of the linear roughness Ra is proportional to the stress intensity factor, whereas Shiozawa K. et al. measured Ra within the FGA and fisheye. Stanzl-Tschegg S. et al. revealed presence of the smooth area (SA) between the FGA and the fisheye. The aim of this work is the quantitative fractographic analysis of this smooth area, which was not reported in the literature so far. Hardened and nitrided specimens of 42CrMo4 steel were used for ultrasonic fatigue testing under symmetric loading conditions ( R =-1) at a resonant frequency of 19.5 kHz. Fracture surfaces after fatigue failure were examined by scanning electron microscopy (SEM) and confocal laser scanning microscopy (CLSM). Smooth area was experimentally defined as a fatigue crack zone between the FGA and the fisheye. This zone is characterized by (i) visual smoothness and (ii) minimal values of the surface roughness parameters: Sq =4.15 μm (roughness), S'q =0.60 μm (microroughness) and Rs =1.02 (normalized surface area). It has been established that the SA is the result of the propagation of an internal fatigue crack at the stage preceding the stage of a stable crack growth.
Frontier Materials & Technologies. 2019;(3):33-39
pages 33-39 views

CREATION OF MOLYBDENUM-COPPER COMPOSITES USING THE SPARK PLASMA SINTERING METHOD AND THE STUDY OF THEIR CHARACTERISTIC

Sivkov A.A., Ivashutenko A.S., Shanenkova Y.L., Vympina Y.N.

Abstract

At the moment, the issues related to the assurance of highly efficient thermal control in electronic systems continue to be relevant. More than half of the failure cases in the operation of electronic systems are caused precisely by the elevated temperature in the contact areas of their elements. Semiconductor components are installed on various plates or substrates that serve as elements of heat removal and provide effective thermal control. However, the selection of materials for such plates is a difficult task. Using the spark plasma method, the authors produced 3-D samples based on molybdenum and copper powders. The combination of copper with high thermal conductivity and molybdenum with a low-temperature coefficient of expansion makes it possible to use these metals as elements of heat removal for semiconductor components. According to the results of X-ray phase analysis, the authors identified that the composites, in addition to the main crystalline phases of molybdenum and copper, contain molybdenum carbide and molybdenum oxide. The presence of these chemical compounds is caused by the nature of the sintering process in graphite molds and the quality of raw materials. The authors identified that the dependence of the composites void density on the sintering temperature has a complex behavior related to the interchange of solid-phase and liquid-phase sintering. Scanning electron microscopy of samples showed that copper in samples fills in the intergranular space of molybdenum particles, and thus assure high density of end bulk products. In this case, sintering at a temperature of more than 1060 °C causes the runout of molten copper out of molds space that facilitates the formation of large pores with further sample density reduction. The study identified that, at sintering temperature of 1060 °C, the minimal number of pores appear in a sample, and the particles fit most closely to each other.
Frontier Materials & Technologies. 2019;(3):40-46
pages 40-46 views

TECHNOLOGICAL ASPECTS OF FRICTION TREATMENT OF PG-SR2 COATING FORMED BY LASER CLADDING

Soboleva N.N., Makarov A.V., Malygina I.Y.

Abstract

PG-SR2 powder having the Ni-Cr-B-Si alloying system is used for laser cladding on the parts operating in the conditions of wear, corrosion, erosion, and high temperatures. The extensive surface waviness and roughness resulting from laser cladding are currently eliminated by grinding with abrasive wheels. Previously, the authors showed the possibility of finishing friction treatment of the PG-SR2 coating with an indenter made of finely dispersed cubic boron nitride in the air under the load of 350 N. However, an increase in the load on the indenter during friction treatment can affect ambiguously. Besides, the state of the indenters after the friction treatment of the PG-SR2 coating has not been previously considered, what is one of the important aspects of the selection of technological parameters of friction treatment. Therefore, in the present work, the authors studied the hardness and quality of the PG-SR2 coating surface after the friction treatment under the loads on the indenter of 350 and 500 N, compared with the surface characteristics after the electro-polishing and grinding, and analyzed the surfaces of the indenters after such treatments. The study showed that during friction treatment under the load of 500 N, the processes of setting occur on the PG-SR2 coating surface leading to the formation of a surface with the increased roughness and preventing the maximum strain hardening of the coating. This causes the transfer of the coating material to the surface of the indenter tip. Chemical composition on the indenter surface after the friction treatment under the load of 350 N does not change. Moreover, such treatment forms the hardest and high-quality surface with the reduced roughness parameters and can be recommended as a finishing hardening operation for producing parts with the PG-SR2 coating.
Frontier Materials & Technologies. 2019;(3):47-53
pages 47-53 views

TITANIUM-ZIRCONIUM COATINGS FORMED BY ELECTRICAL EXPLOSION METHOD ON A TITANIUM IMPLANT SURFACE

Sosnin K.V., Romanov D.A., Gromov V.E., Ivanov Y.F.

Abstract

The development of biocompatible low-modulus β-alloys, in particular, Ti-Zr and Ti-Nb systems, became a new direction in medical materials science. The study of physicochemical and morphological properties and the structure of implants is one of the priority tasks of condensed matter physics and medical materials science. The search for the optimal set of coating parameters that provides the greatest mechanical and biological compatibility or inertness with bone tissue is one of the modern trends in the application of bio-coatings on a surface of metal implants. In the current work, the authors set and solve the problem of the formation of a bioinert Ti-Zr system coating using an advanced technique of electroexplosive deposition. Using the electroexplosion method, Ti-Zr composition coatings were produced on the surface of a titanium dental implant (VT6 alloy). The authors used scanning and transmission electron microscopy and X-ray diffraction analysis to determine the elemental and phase composition and to study morphology and defective substructure of the coating. Hardness and Young’s modulus, friction coefficient and wear resistance of the produced coating were determined. The formation of a Ti-Zr composition coating causes an insignificant (relative to a substrate without coating) decrease in the wear parameter (increase in wear resistance) of a surface layer (by 18 %), 1.5 times increase in the friction coefficient, a slight (3 %) increase in hardness, and a decrease in Young’s modulus by 64 %. It is established that the electroexplosive coating is multi-element and multi-phase; it has submicro- and nano-crystalline structure. High strength and tribological properties of the coating formed by the electroexplosion method are caused by the release of nanosized particles of the carbide and oxide phases detected by the X-ray phase analysis.
Frontier Materials & Technologies. 2019;(3):54-60
pages 54-60 views

MAXIMUM COMBUSTION PRESSURE AND ITS RELATIONSHIP WITH THE CHARACTERISTICS OF COMBUSTION IN SPARK IGNITION ENGINES

Shaikin A.P., Deryachev A.D., Sazonov M.V., Khlopotkin S.S.

Abstract

The paper presents the results of the study of the possible relationship of the maximum combustion pressure characterizing the efficiency of heat dissipation with the main characteristics of combustion in piston internal combustion engines (ICE). During the experiments, to change the flame propagation characteristics, hydrogen in the amount of 3 % and 5 % of the mass fuel consumption was added to the air-fuel mixture, as well as the fluid turbulence was changed when using two crankshaft speed values. The authors determined the dependences of maximum combustion pressure Pzmax of the fuel-air mixture and the ion current flame intensity in the zone the most distant from the ignition plug on the composition of the fuel-air mixture with hydrogen additives during its combustion in a combustion chamber of variable volume. The addition of hydrogen leads to the decrease in the combustion time and the increase in the ion current intensity and the maximum combustion pressure of the fuel-air mixture. The authors considered the main combustion characteristics: time, ion current, volume at the moment of maximum pressure, turbulence, crankshaft speed, and their influence on the maximum combustion pressure. The study identified the relationship of the combustion pressure with the ion current reflecting the intensity of chemical reactions of combustion in the zone the most distant from the ignition plug, as well as with the volume of combustion completion. The experimental points are accurately connected by a single curve line. The obtained experimental dependences can be represented as a polynomial of the 2nd order. The authors identified the influence of turbulence change due to the change of crankshaft speed on maximum combustion pressure Pzmax. The authors proposed the experimental mathematical relationship between the maximum combustion pressure and the crankshaft speed. Knowing the maximum combustion pressure on one speed range and using the obtained dependence, it is possible to predict the value of its variable for the whole interval of speed ranges of engine work.
Frontier Materials & Technologies. 2019;(3):61-68
pages 61-68 views

PRODUCTION OF NANOCOMPOSITE WO3/rGO ELECTROCHROMIC FILMS BY THE METHOD OF SPRAY-PYROLYSIS ON GLASS ITO SUBSTRATES

Shchegolkov A.V., Shchegolkov A.V.

Abstract

Modern materials science is developing towards the creation of functional materials with adjustable properties and parameters. The materials with electrically controlled optical properties, so-called electrochromic films, take the special place in the hierarchy of materials with adjustable parameters. The electrochromic films become widely used when creating a new generation of devices, both in various fields of electronics and in the field of renewable energy. From the practical point of view, one of the possible ways of improving technical characteristics of electrochromic films is their modification by carbon nanomaterials, in particular, by graphene oxide (GO) and reduced graphene oxide (rGO). The use of GO and rGO as a modifier for the electrochromic materials is caused by some unique features, namely: low sensitivity to ultraviolet radiation, chemical inertness, high specific surface area, the ability to change the charge state, and the increased electrical conductivity of rGO. To produce the electrochromic films, the authors used the spray-pyrolysis method. This method allows for obtaining the electrochromic films based on nanoscale tungsten trioxide (WO3) modified by rGO. The authors studied the electrochemical characteristics of electrochromic films and the influence of rGO on the performance of the electrochromic films. The WO3/rGO electrochromic films were reversibly colored in violet at the voltage of -2.1 V, as well as increased light transmission coefficient at the positive voltage of +2 V. During the research, the authors studied spectral properties of the produced nanocomposite WO3/rGO electrochromic films at various values of electrical potential and evaluated their stable cycling within the range of voltage from -0.7 to 1 V for the three-electrode system. The study identified that the controllable activation of WO3/rGO electrochromic films related to the increase in light transmission is in the voltage range from -1.6 V to -2.2 V, and the inverse effect is peculiar for the range from 0 to +2 V.
Frontier Materials & Technologies. 2019;(3):69-76
pages 69-76 views

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