THE RESEARCH OF TEMPERATURE DEVIATIONS IN WELDING PROCESS DURING THE DISTURBING ACTIONS


Cite item

Full Text

Abstract

The authors offered the methods for determining temperature in the welding zone, taking into account the influence of various disturbances. Basing on these methods, the surface temperature of the heat-resistant steel plates welded by double argon-arc welding without cutting edges is calculated. The authors calculated the thermal cycle of selected point on the outer surface of a part at the distance y = 0,6 cm from the axis of the heating source and obtained the point with the maximum temperature (x = 0.7 cm), for which the influence of permitted deviations in the nominal values ​​of welding conditions (thermal diffusivity, plate thickness) and welding modes (effective power and welding speed) are determined The article gives the values ​​of relation coefficient of disturbance transmission (RCDT). It is the controlled parameter reaction for the change in controlling parameter in relative units in the absence of controlling system. It was found that while controlling the point temperature, the relative influence of welding speed exceeds the influence of effective power while in case of regulation of direct weld penetration there is almost no difference. It is advisable to use the welding speed as the controlling parameter since it does not influence the arc power and does not react in the "power source - arc - welding pool" system. According to the proposed method, the study of temperature change of a point with the coordinate at which the maximum penetration takes place (y = 0.6 cm, x = 1.1 cm) and a point with y = 0,8 cm, х = 1.1 cm. On the basis of the results comparative analysis, to regulate the welding process, it is preferable to select a point with maximum weld penetration as the penetration and temperature deviations at a given point coincide in time.

About the authors

Vladimir Petrovich Sidorov

Togliatti State University, Togliatti

Email: otsp@tltsu.ru

 Doctor of Engineering, Professor

Russian Federation

Anna Viktorovna Melzitdinova

Togliatti State University, Togliatti

Author for correspondence.
Email: otsp@tltsu.ru

master-engineer, senior lecturer 

Russian Federation

References

  1. Gladkov E.A. Upravlenie protsessami i oborudovaniem pri svarke [Control of processes and equipment during welding]. Moscow, Akademiya publ., 2006, 432 p.
  2. Sidorov V.P. Methods for determination of mode accuracy during the spot contact welding. Svarochnoe proizvodstvo, 2008, no. 9, pp. 18–22.
  3. Andreeva L.I. Temperature measurements in metalworking. TEKHNOAS. URL: technoac.ru/news/articles/temperature-in-metal.
  4. Сидоров В.П., Семистенов Д.А. Matematicheskoe modelirovanie geometrii shva pri svarke konstruktsionnikh splavov i bimetallov [Mathematical modeling of weld geometry in welding of structural alloys and bimetals]. Tolyatti, TGU publ., 2009, 175 p.
  5. Antonets D.P., Psaras G.G. Experimental determination of weight, shape and size of welding pool. Svarochnoe proizvodstvo, 1970, no. 5, pp. 43–44.
  6. Pavlov N.V., Chinakhov D.A., Ilyashchenko D.P. Comparative analysis of calculated values of welding temperature distribution and experimental values. Gorniy informatsionno-analitichesky byulleten (nauchno-tekhnichesky zhurnal), 2010, vol. 3, no. 12, pp. 433–438.
  7. Dyakonov V.P. Spravochnik po algoritmam i programmam na yazike Beysik dlya personalnikh EVM [Reference book on algorithms and BASIC software for personal computers]. Moscow, Nauka publ., 1987, 240 p.
  8. Musin R.A., Trushnikov D.N., Shkurikhin V.A., Putin Yu.A. Mathematical modeling of welding processes in the package FEMLAB 3.0. Vestnik Permskogo gosudarstvennogo tekhnicheskogo universiteta. Mashinostroenie, materialovedenie, 2010, vol. 12, no. 4, pp. 7–16.
  9. Saraev Yu.N., Krektuleva R.A., Kosyakov V.A. Mathematical modeling of processes of pulse argon-arc welding with non-consumable electrodes. Svarochnoe proizvodstvo, 1997, no. 4, pp. 2–4.
  10. Sidorov V.P., Khurin S.A. Weld penetration modeling during arc welding of butt joints without edge preparation. Svarka i diagnostika, 2011, no. 6, pp. 36–42.
  11. Sidorov V.P. Mathematical model of heat distribution during spot contact welding. Materiali Vseros. nauchno-tekhn. konf. “Svarka–XXI vek: teoriya i metodika, povishenie kachestva professionalnogo obrazovaniya i attestatsiya spetsialistov svarochnogo proizvodstva”. Tolyatti, TGU publ., 2002, pp. 147–150.
  12. Sidorov V.P., Melzitdinova A.V. Procedure of determination of requirements for welding parameters accuracy. Svarka i diagnostika, 2014, no. 3, pp. 10–13.
  13. Badyanov B.N., Elizarov A.A., Kolupaev Yu.F. Welding process control in on-line mode. Tezisi dokladov nauchno-tekhn. konf. “Svarka na rubezhe vekov”. Moscow, MGTU im. N.E. Baumana publ., 2002, p. 30.
  14. Bukarov V.A. Development of models of arc gas-shielding welding control. Svarochnoe proizvodstvo, 1997, no. 2, pp. 13–17.
  15. GOST 14771–76. Gas-shielded arc welding. Welded joints. Main types, design elements and dimensions. Moscow, Standartinform Publ., 1976, 37 p. (In Russian).
  16. Rykalin N.N. Raschet teplovikh protsessov pri svarke [Calculation of thermal processes during welding]. Moscow, MASHGIZ publ., 1951, 296 p.
  17. Sidorov V.P. Teoriya i tekhnologiya svarochnikh protsessov [Theory and technology of welding processes]. 2nd ed. Tolyatti, TGU publ., 2009, 228 p.
  18. Popkov A.M. Calculation of mode parameters of butt joints arc welding according to the specified geometrical parameters of seams. Svarochnoe proizvodstvo, 2003, no. 9, pp. 33–35.
  19. Lebedev V.K. et al. Mashinostroenie [Mechanical engineering]. Moscow, Mashinostroenie publ., 1999, vol. IV-6, 496 p.
  20. L’vov N.S., Gladkov E.A. Avtomatika i avtomatizatsiya svarochnikh protsessov [Automatics and automation of welding processes]. Moscow, Mashinostroenie publ., 1982, 302 p.
  21. Nikolaev G.A. Svarka v mashinostroenii [Welding in mechanical engeneering]. Moscow, Mashinostroenie publ., 1979, 512 p.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c)



This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies