PRINCIPLES OF CREATING THE SYSTEM OF COMPUTER-AIDED DESIGN OF PRODUCTION OPERATIONS IN MULTIPRODUCT MANUFACTURING


Cite item

Full Text

Abstract

The article considers issues of increasing efficiency in multiproduct machining manufacturing systems by complex automation of production preparation stage. After analysis of modern software possibilities for design automation their shortcomings come to light and the principles are formulated for creation of integrated design and process planning system that ensures effective interaction at various design stages. As a basis for making rational decisions, the automated design system for production operation takes the central place in the integrated technological process planning system. In the course of development of the automated design system for production operations the approaches are found to formalization of design procedures by means of mathematical modeling. An important feature of the proposed models and techniques is the accounting of all planned nomenclature of the processed components as well as orientation to the current state of a production system. For the procedure of equipment generation the model is described with application of Petri nets that allows creating a set of feasible options of cutting and auxiliary tools for all planned nomenclature of the processed components. Elimination of irrational options can be carried out by using criterion of uniformity which ensures invariance of operation structures. For modeling the procedure of generating possible process steps sequences, the graph theory is used. Modeling of procedures for selection of rational equipment sets and operation structures is carried out simultaneously. To do this, the authors suggest using dynamic programming, therefore the system is optimized in general and there is no need for examining of all possible options. Criteria of optimization are the total processing time of all planned components and number of tool changes. In the conclusion of the article the ways of further development and application of the developed system are defined.

About the authors

Sergei Gennadyevich Mitin

Yuri Gagarin State Technical University of Saratov, Saratov

Email: ser_gen@inbox.ru

candidate of technical sciences, Associate Professor, assistant professor of the Department of Mechanical Engineering and Manufacturing Technologies

Russian Federation

Pyotr Yuryevich Bochkaryov

Yuri Gagarin State Technical University of Saratov, Saratov

Author for correspondence.
Email: bpy@mail.ru

Doctor of Engineering, Professor, Head of the Department of Mechanical Engineering and Manufacturing Technologies

Russian Federation

References

  1. Bez’yazichny V.F., Ryabov A.N. Study of ways of efficiency improvement in various types of production. Vestnik Rybinskoy gosudarstvennoy aviatsionnoy tekhnologicheskoy akademii im. P.A. Solovyeva, 2012, no. 2, pp. 148–152.
  2. Suslov A.G. Trends of perfection development manufacturing engineering. Spravochnik. Inzhenerniy zhurnal s prilozheniem, 2010, no. 1, pp. 3–6.
  3. Marri H.B., Gunasekaran A., Grieve R.J. Computer-Aided Process Planning: A State of Art. International journal of advanced manufacturing technology, 1998, no. 14, pp. 261–268.
  4. Yusof Y., Latif K. Survey on computer-aided process planning. International journal of advanced manufacturing technology, 2014, no. 75, pp. 77–89.
  5. Shaw C. Feng. A machining process planning activity model for systems integration. Journal of intelligent manufacturing, 2003, no. 14, pp. 527–539.
  6. Deja M., Siemiatkowski M.S. Feature-based generation of machining process plans for optimised parts manufacture. Journal of intelligent manufacturing, 2003, no. 24, pp. 831–846.
  7. Bazrov B.M. Modular technology. Naukoemkie tekhnologii v mashinostroenii, 2011, no. 4, pp. 3–10.
  8. Bazrov B.M. Typical technology in modern conditions. Naukoemkie tekhnologii v mashinostroenii, 2014, no. 4, pp. 44–48.
  9. Averchenkov A.V., Averchenkova E.E. Automated preparation for manufacturing of innovative products at small-scale machine building enterprises. Vestnik Bryanskogo gosudarstvennogo tekhnicheskogo universiteta, 2010, no. 3, pp. 49–57.
  10. Averchenkov V.I., Zhoga V.L. Automation of procedure of engineering and design classification of components with the use of self-organizing neural net-work. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta, 2006, no. 4, pp. 94–97.
  11. Averchenkov V.I., Podvesovsky A.T., Brundasov S.M. Automation of multicriterion selection of programme-engineering solution on the basis of conceptual expansion of hierarchical and network models. Izvestiya Volgogradskogo gosudarstvennogo tekhnicheskogo universiteta, 2004, no. 5, pp. 105–111.
  12. Averchenkov V.I. Formalization of technological design methods, providing the required products quality. Naukoemkie tekhnologii v mashinostroenii, 2012, no. 9, pp. 32–38.
  13. Chigirinsky Yu.L. Opportunity for formalized solution of production engineering issues. STIN, 2009, no. 12, pp. 26–29.
  14. Bochkarev P.Yu. System representation of planning technological machining process. Tekhnologiya mashinostroeniya, 2002, no. 1, pp.10–14.
  15. Mitin S.G., Bochkarev P.Yu. Automation of design decision support in accordance with technological capabilities of multiproduct manufacturing systems. Naukoemkie tekhnologii v mashinostroenii, 2014, no. 11, pp. 44–47.
  16. Bochkarev P.Yu., Mitin S.G., Bokova L.G. Development of additional indices for assessment of technological effectiveness for recording peculiarities of multiproduct machining process systems. Vestnik Rybinskoy gosudarstvennoy aviatsionnoy tekhnologicheskoy akademii im. P.A. Solovyeva, 2014, no. 4, pp. 16–20.
  17. Plastinkin A.V. Selection of optimal plans for processing the surface of components in the planning system of multiproduct technological processes. Progressivnie nauchnie napravleniya razvitiya tekhnologii mashinostroeniya. Saratov, SGTU publ., 2005, pp. 81–85.
  18. Kochedaev A.V. Algorithm for search of technological bases in the system of planning technological processes. Progressivnie nauchnie napravleniya razvitiya tekhnologii mashinostroeniya. Saratov, SGTU publ., 2005, pp. 76–81.
  19. Shalunov V.V., Komarevtsev D.V., Semenikhin I.M. Automated design of production operations at CNC-milling machines CNC longitudinal turning. Vestnik Saratovskogo gosudarstvennogo tekhnicheskogo universiteta, 2011, vol. 3, no. 2, pp. 146–150.
  20. Mitin S.G., Bochkarev P.Yu. Formation of methodical support of automated subsystem of milling operations design. Naukoemkie tekhnologii v mashinostroenii, 2012, no. 1, pp. 32–39.

Supplementary files

Supplementary Files
Action
1. JATS XML

Copyright (c)



This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies