Special aspects of arc welding of a laminated corrosion-resistant material

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Abstract

The paper shows the demand of the chemical industry for corrosion-resistant materials, as well as the prospects of the creation of laminated metal materials with internal protectors (LMM with IP). The authors offer the architecture and composition of layers of LMM with IP ensuring stable operation within the highly aggressive environment. The study identified the possibility of improving corrosion resistance ten and more times compared to high-alloy austenitic stainless steels. The authors show the efficiency of the application of explosion welding to produce LMM with IP. The paper considers the example of the production of a four-layer material with one internal protector made of low-alloyed, low-carbon steel of the following architecture: 2-mm layers of 12H18N10T + 09G2S + 12H18N10T plates of steel and the base 10-mm layer of 09G2S. The authors developed the process diagrams for performing butt-welded joints of such material, identified special aspects of the formation of its microstructure and properties. To obtain the maps of specific chemical elements distribution in the layers and interlayer boundaries, the authors used the energy-dispersive microanalysis method. Peculiarities of corrosion damage of a welded seam and weld-adjacent area are studied. The study showed the necessity of using a facing layer in a welded seam. Microstructural, X-ray tomographic, and gravity-measuring studies proved the obtained results. To evaluate the quality of welded joint, the authors performed the corrosion tests of a welded seam and weld-adjacent area, carried out visual inspection control and X-ray tomography. The corrosion tests were carried out using 10-% III ferrous chloride water solution. The paper presents the results of the static bending tests of a welded joint. The absence of fracture, lamination, and cracks served as an estimation criterion. The study identified the possibility of obtaining a defect-free welded joint of LMM with IP with high corrosion resistance and advanced mechanical properties.

About the authors

Andrey E. Rozen

Penza State University, Penza (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0003-3362-9617

Doctor of Sciences (Engineering), Professor, Head of Chair “Welding, Foundry Engineering, and Materials Science”

Russian Federation

Sergey Yu. Kireev

Penza State University, Penza (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0003-1295-7814

Doctor of Sciences (Engineering), Associate Professor, Dean of Faculty of Mechanical Engineering and Transport

Russian Federation

Aleksey V. Dub

National University of Science and Technology MISIS, Moscow (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0002-9660-7370

Doctor of Sciences (Engineering), Professor, Head of Chair of Steel Metallurgy, Advanced Production Technologies, and Metal Protection

Russian Federation

Ivan A. Safonov

National University of Science and Technology MISIS, Moscow (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0002-8828-4532

PhD (Engineering), Associate Professor

Russian Federation

Ekaterina A. Makarova

National University of Science and Technology MISIS, Moscow (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0001-9477-8806

postgraduate student

Russian Federation

Andrey A. Rozen

Penza State University, Penza (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0002-3970-1707

postgraduate student

Russian Federation

Evgeny G. Isakov

Penza State University, Penza (Russia)

Email: fake@neicon.ru
ORCID iD: 0000-0003-0679-6647

graduate student

Russian Federation

Andrey O. Korolkov

Penza State University, Penza (Russia)

Author for correspondence.
Email: andreykorolkovracer@yandex.ru
ORCID iD: 0000-0003-1367-623X

graduate student

Russian Federation

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